A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

导流锥结构参数对燃气弹射筒内压力冲击平滑效果影响研究

针对导流锥结构参数对内弹道流场耦合影响问题，基于动态分层动网格技术，构建了含导弹运动和二次燃烧的内弹道数值模型，并验证了模型可靠性。解耦分析了导流锥半径、高度及冲击高度对内弹道流场特性和载荷的影响。结果表明：导流锥的结构直接决定燃气飞溅现象的产生和流场结构的紊乱程度，导流锥的半径、高度和冲击高度的改变会对燃气反射点的位置、二次燃烧的区域以及剧烈程度产生影响;结构优化后的导流锥，较大程度地缓解了冲击现象，获得了较好的平滑效果，筒底压力较实验装置降低了24.5%。     

电连接器接点焊接工艺研究

针对航天产品电连接器接点焊点与引线断裂失效问题,分析了焊接过程中助焊剂、焊料、焊接工具和防护套等对接点焊接质量的影响。结合实践经验,提出相关工作参数和材料的选取原则,确定了生产中焊接技术的质量控制点。     

夹杂物特征参数对拉伸载荷下超高强度钢裂纹萌生与扩展的影响

采用扫描电镜原位观测的方法,动态跟踪观察拉伸载荷作用下航空发动机轴类超高强度钢MA250中不同形状和尺寸的TiN夹杂导致裂纹萌生与扩展的微观行为,从微观角度分析拉伸载荷作用下夹杂物的几何长轴与外加载荷方向成不同角度时裂纹的萌生方式.同时讨论TiN夹杂中第一条裂纹萌生所需的应力与夹杂物面积的关系.结果表明,夹杂物面积越大,第一条裂纹萌生所需的应力越小.     

弧焊电源动态特性测试方法的研究

本文对弧焊特性、特别是它的动特性进行了讨论，与过去传统的时域法不同，文中提出了用频域法分析弧焊的电源特性的设想，文内中方法的理论、实验方法及实测结果进行了讨论。     

Ionospheric behavior of the F2 peak parameters foF2 and hmF2 at Hainan and comparisons with IRI model predictions

Monthly median values of foF2, hmF2 and M(3000)F2 parameters, with hourly time interval resolution for the diurnal variation, obtained with DPS-4 digisonde observations at Hainan (19.4°N, 109.0°E) are used to study the low latitude ionospheric variation behavior. The observational results are compared with the International Reference Ionospheric Model (IRI) predictions. The time period coverage of the data used for the present study is from March 2002 to February 2005. Our present study showed that: (1) In general, IRI predictions using CCIR and URSI coefficients follow well the diurnal and seasonal variation patterns of the experimental values of foF2. However, CCIR foF2 and URSI foF2 IRI predictions systematically underestimate the observed results during most time period of the day, with the percentage difference ΔfoF2 (%) values changing between about −5% and −25%, whereas for a few hours around pre-sunrise, the IRI predictions generally overestimate the observational ones with ΔfoF2 (%) sometimes reaching as large as ∼30%. The agreement between the IRI results and the observational ones is better for the year 2002 than for the other years. The best agreement between the IRI results and the observational ones is obtained in summer when using URSI coefficients, with the seasonal average values of ΔfoF2 (%) being within the limits of ±10%. (2) In general, the IRI predicted hmF2 values using CCIR M(3000)F2 option shows a poor agreement with the observational results. However, when using the measured M(3000)F2 as input, the diurnal variation pattern of hmF2 given by IRI2001 has a much better agreement with the observational one with the detailed fine structures including the pre-sunrise and post-sunset peaks reproduced reasonably well. The agreement between the IRI predicted hmF2 values using CCIR M(30,000)F2 option and the observational ones is worst for the afternoon to post-midnight hours for the high solar activity year 2002. During daytime hours the agreement between the hmF2 values obtained with CCIR M(30,000)F2 option and the observational ones is best for summer season. The discrepancy between the observational hmF2 and that obtained with CCIR M(30,000)F2 option stem from the CCIR M(3000)F2 model, which does not produce the small scale structures observed in the measured M(3000)F2.     

共析钢的相变超塑性扩散连接

根据高温扩散和空洞蠕变闭合理论，在恒温超塑性扩散连接基础上建立相变超塑性扩散连接数学模型，可确定各工艺参数，诸如循环上限温度、压力、循环次数以及升、降温速率等对连接的影响，作为选择合适工艺参数的依据。经过对T8共析钢相变超塑性扩散连接试验研究，证明该理论模型与试验结果吻合较好。     

全位置自动焊管机TIG焊电源研制

本文介绍了一种适用于管－管、管－板对接的全位置自动TIG焊晶体管电源，该电源采用可编程控制器控制，具有直流／脉冲功能，焊接参数在4个区间内可分别预测，试验表明，该电源区间过渡时电弧稳定，抗干扰能力强，焊缝均匀、连接。     

高速CO2焊接过程稳定性分析

利用汉诺威焊接质量分析仪,检测CO2焊短路过渡过程的电参数信号,研究高速焊接情况下燃弧时间与短路过渡周期的变化规律,分析了高速CO2焊接过程中短路过渡各个电参数对焊接过程稳定性的影响。对短路与燃弧阶段的电流、电压波形进行分析,认为波形控制可以有效改善焊接过程的稳定性。     

尺寸参数对气动液阀启动特性的影响

为气动液阀的启动过程建立了数学模型，分析了尺寸参数对该阀启动特性的影响。计算结果表明：在保证必要的工作寿命的前提下，适当地增大控制腔气孔的直径或增大靠近控制腔的活塞端面直径有利于提高该阀的响应能力。本文所得的结论有利于此类阀门的设计。